Robot Protection Systems - Covers for industrial robots

    Protective Covers for Automotive Industry Robots

    We protect robots in automotive plants against paint overspray, weld spatter, abrasive blasting and extreme heat
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    What problems do protective covers solve in automotive plants

    Robots in the automotive industry work in some of the most demanding industrial environments. Without protection, particles, heat and chemicals reach the joints, cables and motors, leading to unplanned downtime and costly repairs.

    Overspray in the paint shop

    Paint builds up on the robot and has to be cleaned off manually, with the line stopped.

    Weld spatter

    Damages the robot's cables, hoses and housing.

    Abrasive particles from blasting

    quickly wear out joints and seals.

    Extreme heat in foundries and forges

    Overheats motors and electronic components.

    Water-jet cleaning and chemical agents

    moisture and corrosive substances get into the components.
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    Our Services

    greifer - protectia pistoale sudura

    Body shop and welding

    Covers for welding guns and grippers, with high flexibility and a long service life. The special fastening system provides protection in all areas without restricting the robot's movement.

    Automotive Painting

    Automotive Painting

    Lint-free, tear-resistant covers that capture overspray. Heat-resistant up to 170 °C, with antistatic and flame-retardant materials available. Quick to replace, keeping downtime to a minimum.

    protectie robot sablare

    Blasting and surface treatment

    Special rubber covers with vulcanized seams, resistant to corundum, steel shot, cast iron grit or sand. For surface treatment: resistance to oils, lubricants, solvents and acidic or alkaline media.

    huse robot - brat robot

    Foundry and forge (components)

    High-temperature covers: TG 18 up to 450 °C in direct contact, TG 09 up to 500 °C, resistant to dirt and release agents, TG 50 up to 1200 °C. Available with a fan for motor cooling.

    furtuni si cabluri

    Hoses and cables

    Hose protection in any length and diameter, with fastening systems that allow quick replacement without disconnecting the cables.

    ferestre cu huse protecție

    Climate and test chambers

    Multi-layer silicone covers with aramid and Cordura, for robots working in climate chambers and environments with large temperature variations.

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    Covers for any industrial robot model

    We design each cover for the exact robot model, regardless of the manufacturer.

    • KUKA
    • ABB
    • Fanuc
    • Yaskawa (Motoman)
    • Kawasaki
    • Stäubli
    • Comau
    • and others

    For models we have already protected, we have the patterns on file; for new models, we take measurements and build a prototype before series production.

    How we work: from measurement to installation

    1. Application analysis

      We talk to your maintenance team about the process, the robot model and the working conditions.

    2. Measurement and design

      Our technicians measure the robot and design the cover around its movements and the environment it works in.

    3. Prototype and testing

      We build a prototype and test it on the robot before series production.

    4. Production in Sibiu

      The covers are manufactured in our factory in Șura Mică, with quality control throughout the entire process.

    5. Installation and documentation

      Optionally, our technicians install the covers on site at your plant. Each cover comes with technical documentation.

    Maintenance and scheduled replacement

    Covers used in paint shops and blasting are consumables and must be replaced periodically, so the line doesn’t stop because of damaged protection.

    • Semi-annual or annual maintenance contracts
    • Inspection and replacement carried out by our technicians
    • Planned replacement, with no unplanned downtime

    ISO 9001 certified quality

    Robot Protection System Romania is part of the international RPS Robot Protection Systems group, with experience in robot protection for automotive manufacturers and their suppliers worldwide.

    • Zertifikat-9001-2015

      Zertifikat-9001-2015

    • Zertificat-IQNET

    Frequently asked questions about robot covers

    Yes. We design each cover for the exact robot model, from KUKA and ABB to Fanuc, Yaskawa or Kawasaki, including older models.

    For a robot cover model, including prototype and testing, please contact us for an exact lead time.

    Yes. We manufacture in Șura Mică, near Sibiu, and deliver nationwide: to the Mioveni–Pitești area, home to the Dacia plant, to Craiova, home to the Ford Otosan plant, to the Sebeș–Cugir area, where the Mercedes-Benz plants are located, and to automotive component suppliers in Sibiu, Timișoara, Arad, Brașov, Mediaș and Oradea.

    Yes. Our technicians can carry out the measurements and installation on site at your plant. For details, please contact us.

    We need the robot model, the application (painting, welding, blasting, etc.), the number of robots and, if possible, a few photos of the robot in operation. However, the best option is to contact us.